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Furniture
from China has gobbled an increasing share of the U.S. market in recent years,
leading to the closure of hundreds of American factories. Now, turning the
tables on their Asian rivals, two big U.S. producers are trying to sell more
furniture in China.
The companies, Ethan Allen Interiors Inc. and Ashley Furniture Industries
Inc., are pursuing different approaches. Most furniture Ethan Allen sells in
China is made in its seven plants in the U.S. and Mexico. Ashley relies on
furniture made at its own plant near Shanghai and elsewhere in Asia, though it
ships small amounts from its eight plants in the U.S.
Chinese, said Steve Lush, president of Robb & Stucky International
Inc., a Florida retailer of high-end home furnishings owned by Samuel Kuo, a
furniture entrepreneur from Taiwan.
Robb & Stucky International Inc.
Robb & Stucky, which doesn't sell Ethan Allen or Ashley furniture,
also aims to expand in China within the next few years with stores that would
sell mostly U.S.-made products to the affluent, Mr. Lush said.
Ethan Allen furniture already is available in 77 stores in China operated
by the U.S. company's local retailing partner, Markhor Furnishings Co. Ethan
Allen's chief executive, Farooq Kathwari, said in an interview that he expects
the number of Markhor stores carrying Ethan Allen products to reach at least
100 within a year.
On a recent shopping excursion to a Markhor store in Beijing, David Huang,
a film director, said Ethan Allen chairs and tables didn't strike him as
exceptional. 'But I expect many Chinese people will like this brand because it
looks expensive and is made in the U.S.,' he said.
These efforts are too small to reverse the general flow of furniture trade
dominated by powerhouses China, Indonesia and Vietnam. Imports accounted for
63% of the $34.5 billion U.S. wholesale furniture market in 2011, up from 41%
in 2002, according to Mann, Armistead & Epperson Ltd., an
investment-banking firm in Richmond, Va., as Asian producers undercut their
U.S. rivals on costs. In the first 10 months of 2012, the U.S. imported about
$29.7 billion of furniture and bedding, while exporting $4.8 billion.
Still, the efforts to expand in China and
elsewhere overseas show the battered U.S. furniture industry isn't completely
surrendering to Asian dominance.
Closely held Ashley Furniture, based in Arcadia, Wis., has been buying
furniture from China for about 30 years and importing much to the U.S. for sale
under its brand in Ashley and other furniture stores.
But Ashley also has big ambitions in the Chinese market. A
35,000-square-foot Ashley furniture store, its first in China, opened in
Shanghai last May. The company aims to open 15 more in China in 2013. The
stores will be owned by local entrepreneurs under license from Ashley.
We have decided to really focus on China stores,' said Todd Wanek, chief
executive of Ashley, which has stores in Vietnam, Japan, Jordan, Mexico and
Central America. Ashley furniture is much lower priced than that of Ethan
Allen. Sofas made by Ashley typically retail for $300 to $1,500, while Ethan
Allen's are mostly in a range of about $1,500 to $3,000.
At Ethan Allen, based in Danbury, Conn., foreign sales, mostly in China,
accounted for 6.6% of $729 million in sales for the fiscal year ended June 30,
up slightly from 6.3% the prior year. But Mr. Kathwari is putting a higher
priority on international sales. Sales abroad can help offset downturns in the
U.S., such as the 2008-09 recession, he said, and give the company more
long-term growth potential.
Along with its focus on China, Ethan Allen recently opened a store in
Brussels, in that city's chic Place du Grand Sablon. From there, Ethan Allen
aims to expand into Germany and France. It also plans stores in Saudi Arabia
and India. Longer term, 'South America is an opportunity,' Mr. Kathwari said.
The courtly Mr. Kathwari, who is 68 years old and owns about 14% of Ethan
Allen's stock, got into furniture and China by chance. A native of Kashmir, he
moved to the U.S. to study business at New York University in the mid-1960s.
His grandfather sent him a dozen wicker baskets of Kashmiri arts and crafts to
sell in the U.S. Among the buyers: Ethan Allen.
Mr. Kathwari became a regular supplier to the furniture company and made
his first visit to China in 1975 to attend a trade fair, scouring for new
sources of home decor. He later joined Ethan Allen as an executive and focused
mainly on the U.S. market.
In 2000, Richard Feng, chairman of China-based Markhor, then primarily a
furniture maker, approached Mr. Kathwari to seek advice on retailing. Ethan
Allen agreed to sell its furniture at Markhor stores in China, starting in
2002.
About half of the Ethan Allen furniture sold at those China stores comes
from U.S. plants, with the remaining from Mexico, Honduras and other countries.
Shipping furniture from North America to China seems counterintuitive,
given the distance and China's vast and efficient network of furniture
factories and parts suppliers. But Mr. Kathwari said Chinese furniture plants
typically aren't set up for customized upholstery choices that Ethan Allen
emphasizes. For now, he said, Ethan Allen can handle that custom business from
North American plants.
Almost all Ethan Allen furniture sold in the U.S. is made to order on a
custom basis. 'If you were trying to make it as a commodity (in the U.S.), it
would be hard to compete' with imports, he said.
Another consideration: Ocean shipments from the U.S. to China are about
two-thirds of the cost of shipping goods in the other direction.
Ethan Allen, with plants in North Carolina and Vermont, relies more
heavily on U.S. production than most American furniture companies. Mr. Kathwari
said he may eventually open a plant in Asia.
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